Hands-on Activity Balsa Towers

Quick Look

Grade Level: 7 (6-8)

Time Required: 2 hours

(can be split into two 60-minute sessions)

Expendable Cost/Group: US $10.00

Group Size: 4

Activity Dependency:

Subject Areas: Geometry, Science and Technology

NGSS Performance Expectations:

NGSS Three Dimensional Triangle
MS-ETS1-1
MS-ETS1-2
MS-ETS1-4

Summary

Students groups use balsa wood and glue to build their own towers using some of the techniques they learned from the associated lesson. While general guidelines are provided, give students freedom with their designs and encourage them to implement what they have learned about structural engineering. The winning team design is the tower with the highest strength-to-weight ratio.
This engineering curriculum aligns to Next Generation Science Standards (NGSS).

Photograph shows street view looking up at very tall glass-covered skyscraper that reflects the blue sky and nearby tall buildings.
The Sears Tower, Chicago, IL

Engineering Connection

Civil engineers design and build structures all around us. The bridges, roads, and skyscrapers are all projects that take time to plan, prototype, and create. Students act as if they are civil engineers, and make balsa wood towers to meet a design requirement. They use the engineering design process to brainstorm, design, test and redesign their model towers.

Learning Objectives

After this activity, students should be able to:

  • Draw structurally sound 2D designs on paper.
  • Construct 3D structures from 2D designs.

Educational Standards

Each TeachEngineering lesson or activity is correlated to one or more K-12 science, technology, engineering or math (STEM) educational standards.

All 100,000+ K-12 STEM standards covered in TeachEngineering are collected, maintained and packaged by the Achievement Standards Network (ASN), a project of D2L (www.achievementstandards.org).

In the ASN, standards are hierarchically structured: first by source; e.g., by state; within source by type; e.g., science or mathematics; within type by subtype, then by grade, etc.

NGSS Performance Expectation

MS-ETS1-1. Define the criteria and constraints of a design problem with sufficient precision to ensure a successful solution, taking into account relevant scientific principles and potential impacts on people and the natural environment that may limit possible solutions. (Grades 6 - 8)

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This activity focuses on the following Three Dimensional Learning aspects of NGSS:
Science & Engineering Practices Disciplinary Core Ideas Crosscutting Concepts
Define a design problem that can be solved through the development of an object, tool, process or system and includes multiple criteria and constraints, including scientific knowledge that may limit possible solutions.

Alignment agreement:

The more precisely a design task's criteria and constraints can be defined, the more likely it is that the designed solution will be successful. Specification of constraints includes consideration of scientific principles and other relevant knowledge that is likely to limit possible solutions.

Alignment agreement:

All human activity draws on natural resources and has both short and long-term consequences, positive as well as negative, for the health of people and the natural environment.

Alignment agreement:

The uses of technologies and any limitations on their use are driven by individual or societal needs, desires, and values; by the findings of scientific research; and by differences in such factors as climate, natural resources, and economic conditions.

Alignment agreement:

NGSS Performance Expectation

MS-ETS1-2. Evaluate competing design solutions using a systematic process to determine how well they meet the criteria and constraints of the problem. (Grades 6 - 8)

Do you agree with this alignment?

Click to view other curriculum aligned to this Performance Expectation
This activity focuses on the following Three Dimensional Learning aspects of NGSS:
Science & Engineering Practices Disciplinary Core Ideas Crosscutting Concepts
Evaluate competing design solutions based on jointly developed and agreed-upon design criteria.

Alignment agreement:

There are systematic processes for evaluating solutions with respect to how well they meet the criteria and constraints of a problem.

Alignment agreement:

NGSS Performance Expectation

MS-ETS1-4. Develop a model to generate data for iterative testing and modification of a proposed object, tool, or process such that an optimal design can be achieved. (Grades 6 - 8)

Do you agree with this alignment?

Click to view other curriculum aligned to this Performance Expectation
This activity focuses on the following Three Dimensional Learning aspects of NGSS:
Science & Engineering Practices Disciplinary Core Ideas Crosscutting Concepts
Develop a model to generate data to test ideas about designed systems, including those representing inputs and outputs.

Alignment agreement:

Models of all kinds are important for testing solutions.

Alignment agreement:

The iterative process of testing the most promising solutions and modifying what is proposed on the basis of the test results leads to greater refinement and ultimately to an optimal solution.

Alignment agreement:

  • Reason abstractly and quantitatively. (Grades K - 12) More Details

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  • Display numerical data in plots on a number line, including dot plots, histograms, and box plots. (Grade 6) More Details

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  • Use ratio and rate reasoning to solve real-world and mathematical problems, e.g., by reasoning about tables of equivalent ratios, tape diagrams, double number line diagrams, or equations. (Grade 6) More Details

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  • Summarize numerical data sets in relation to their context, such as by: (Grade 6) More Details

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  • Students will develop an understanding of the attributes of design. (Grades K - 12) More Details

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  • Students will develop an understanding of engineering design. (Grades K - 12) More Details

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  • Students will develop abilities to apply the design process. (Grades K - 12) More Details

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  • There is no perfect design. (Grades 6 - 8) More Details

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  • Brainstorming is a group problem-solving design process in which each person in the group presents his or her ideas in an open forum. (Grades 6 - 8) More Details

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  • Structures rest on a foundation. (Grades 6 - 8) More Details

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  • Buildings generally contain a variety of subsystems. (Grades 6 - 8) More Details

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  • Refine design solutions to address criteria and constraints. (Grades 6 - 8) More Details

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  • Illustrate the benefits and opportunities associated with different approaches to design. (Grades 6 - 8) More Details

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  • Apply the technology and engineering design process. (Grades 6 - 8) More Details

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  • Create solutions to problems by identifying and applying human factors in design. (Grades 6 - 8) More Details

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  • Reason abstractly and quantitatively. (Grades K - 12) More Details

    View aligned curriculum

    Do you agree with this alignment?

  • Summarize numerical data sets in relation to their context, such as by: (Grade 6) More Details

    View aligned curriculum

    Do you agree with this alignment?

  • Use ratio and rate reasoning to solve real-world and mathematical problems, e.g., by reasoning about tables of equivalent ratios, tape diagrams, double number line diagrams, or equations. (Grade 6) More Details

    View aligned curriculum

    Do you agree with this alignment?

  • Display numerical data in plots on a number line, including dot plots, histograms, and box plots. (Grade 6) More Details

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    Do you agree with this alignment?

  • Explain the effects of balanced and unbalanced forces acting on an object (including friction, gravity and magnets). (Grade 7) More Details

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Suggest an alignment not listed above

Materials List

  • markers
  • large sheets of paper, such as butcher paper
  • quick drying epoxy glue (90-second or 5-minute)
  • 1/4 x 1/4 inch balsa wood strips
  • 1/8 inch balsa wood sheets
  • (optional) dremel tool
  • measuring rulers
  • utility knives (for students, if possible, otherwise one for the teacher)
  • newspaper, to protect table tops from glue
  • scrapwood, to cut on (and protect the table tops)
  • goggles, one per person
  • scale, to weigh towers
  • flat board, to set on top of a tower and on which to place weight for testing
  • weights or many identical books, to use as mass/weight to test tower strength
  • Structural Strength Testing Handout, one per student

Source for balsa wood and glue: http://www.specializedbalsa.com/

Worksheets and Attachments

Visit [www.teachengineering.org/activities/view/duk_balsa_tech_act] to print or download.

Introduction/Motivation

Your engineering design challenge today is to build a structurally sound tower with a favorable strength-to-weight ratio using only the materials provided. Working in teams, you will experiment with various designs and come up with what you believe is the best one.

Who can tell me what we mean by "strength-to-weight ratio"? (Listen to student explanations. Correct and amend as necessary.) That's right, it is the ratio of the amount of weight a structure can hold to the mass of the structure itself.

Which team will succeed in building a tower with the highest strength-to-weight ratio? Let's get started!

Procedure

  1. Gather materials and make copies of the Structural Strength Testing Handout, one per student.
  2. Divide the class into groups of three or four students each. Hand out the large-sized paper and writing implements.
  3. Direct the teams to brainstorm and imagine possible solutions and then sketch their tower ideas and designs on the large-sized paper. One possible tower-building technique is to build each side (either 3 or 4) and then attach each side together. Or, take a ground-up approach and build all of the sides of the tower at the same time. Expect students to discover what shapes are the strongest in the design of a physical structure.
  4. Distribute the building materials.
  5. Explain safety techniques that pertain to the utility knives, epoxy glue and dremmel tool. See the Safety Issues section.
  6. Demonstrate for students on how to safely cut and glue together two pieces of balsa wood. Note that epoxy glue has two components: resin, and hardener. To use it, apply a small amount of the resin to the area to be glued, and then apply the hardener, which makes it dry practically instantly.
  7. Give the teams time to build the towers on their own.
  8. If some groups finish early, suggest that they decorate their towers, keeping in mind the strength-to-weight ratio objective.
  9. Hand out the worksheets for students to record their testing data and the data from other groups.
  10. Test each tower to see how much it weighs, and how heavy a load it can support. In order to test a tower's strength, place a flat board on the top of the tower. Then, carefully apply masses (such as a book at a time) to simulate a load. Remind students to record the results (tower weight and load weight at failure) for every team's tower test.
  11. Have students calculate strength-to-weight ratios and graph the class results on the worksheets.
  12. Lead a class discussion: Compare results. Which team design was the most successful? Why?
  13. After the initial testing, expect that students have learned a lot about what worked and what did not work. Point out that the engineering design process is "iterative," meaning it is a cycle that is repeated over and over so that improvements can be made from what is learned in testing, until a successful design is achieved. Do they have ideas to improve the strength-to-weight ratio of their towers? Give groups time to redesign and reinforce their towers, and test again.
  14. Compare designs and have teams share their designs to the class. 

Vocabulary/Definitions

buckling: When a column fails by bending at some point in the height of the column, usually towards the midpoint and caused by a vertical force.

civil engineering: The field of engineering pertaining to non-moving structures such as roads, sewers, towers, buildings and bridges.

deflection : The amount a structure bends or moves from its "at rest" position.

lateral force: A force that impacts a structure horizontally, such as winds and earthquakes.

strength-to-weight ratio: A ratio of the amount of weight a structure can hold to the mass of the structure itself.

Assessment

  • Did all group members participate in the design, construction, and testing of the tower?
  • How well did the towers perform, compared to expectations?
  • What would students do differently next time (did they learn from their mistakes)?

Investigating Questions

  • Which shapes/structures seem to be the strongest while using the least material?
  • If you were going to tell someone how to build a strong and light tower, what instructions and advice would you give?

Safety Issues

  • Several safety issues must be taken into account when building the towers. Require students to wear safety goggles when cutting with utility knives, using epoxy glue and using the dremel tool. Also, since utility knives are very sharp, supervise their use at all times and direct students to always cut down and away from themselves and other people. Epoxy glue is very strong and dries very fast so students should be careful not to get any on their skin.
  • If not enough adults are available to adequately supervise students using utility knives, use 1/8 inch square balsa wood strips because they can be cut with scissors.

Troubleshooting Tips

If a team's tower is weak or unstable, have students examine each region of the tower and think about how they can reinforce it.

If epoxy glue is not practical or students have trouble with it, super glue works as an alternative.

Activity Extensions

Lead a class brainstorming session in which you ask students what they would tell someone who wanted to build a strong tower and had no idea how.

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Copyright

© 2013 by Regents of the University of Colorado; original © 2004 Duke University

Contributors

Kelly Devereaux, Benjamin Burnham

Supporting Program

Techtronics Program, Pratt School of Engineering, Duke University

Acknowledgements

This content was developed by the MUSIC (Math Understanding through Science Integrated with Curriculum) Program in the Pratt School of Engineering at Duke University under National Science Foundation GK-12 grant no. DGE 0338262. However, these contents do not necessarily represent the policies of the NSF, and you should not assume endorsement by the federal government.

Last modified: July 22, 2020

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